AEG Electrolux THYRO-A Operations Instructions

1THYROATHYRISTORLEISTUNGSSTELLER / THYRISTOR POWER CONTROLLER MARCH 2015 8000029381 DE/EN - V11

16 17control mode, limitations, monitoring, control characteristic curves, actual value output, fault messages etc.)NOTEConnecting the control signals

18 193. FUNCTIONSIn order for the Thyro-A to be adapted as best possible to the requiredapplication, it has numerous functions. These functions are de

20 21The user can adapt the setpoint signal to process controllers or to the automation system (see page 42, Set point input range).This is done by al

22 23P OUTPUT POWER (ONLY FOR ...H RLP1)If the load resistance changes, e.g. due to temperature, ageing or load interrupt, the variables influencing

24 253.7 DISPLAY VIA ANALOG OUTPUT(only for ...H RL1 and ...H RLP1)The following variables are output at the analog output (e.g. when anexternal measu

26 27The following tables show the various messages and classification of default settings (X). Overview Thyro-A …H RL1 und Thyro-A …H RLP1 ERROR M

28 29POSSIBLE SETTINGS IN THYRO-TOOL FAMILY 3.8.1 LED MESSAGES123456781 LED ON (green) Master2 LED PULSE INHIBIT (red)3 LED LOAD FAULT (red)4 Inte

30 31MESSAGE LED LED LED INTERNAL INTERNAL INTERNAL DESCRIPTION ON PULSE LOAD LED AT LED AT LED AT INHIBIT FAULT MASTER SLAVE

32 333.9 MONITORINGPower controller and load circuit are monitored for malfunctions.Messages are sent via LED (see page 29, LED messages), by bus or b

34 353.10.3 CONTROL LIMITSFor operating modes TAKT and VAR, it is possible to set control limits(end position limits).FOR TAKTTsmax Maximum switch-on

2 1THYROATHYRISTORLEISTUNGSSTELLER / THYRISTOR POWER CONTROLLER MARCH 2015 8000029381 DE/EN - V11

36 37DANGERDangers involved in settings and operationRisk of injury / Risk of damage to the device or plant• Observe all safety regulations in the ch

38 39 9 Connection terminal U110 Connection terminal V111 Connection terminal W112 Connection terminal U213 Connection terminal V214 Connection

40 41DEFAULT SETTINGS OF DIP SWITCH S1For device configuration, there is a 10-pin DIP switch behind the cover of the master power unit. The DIP switch

42 434.2.3 SET POINT INPUT RANGEThe analog input can be adapted to the various process controllers with the setpoint and live zero switches. The follo

44 45Setting aid for ...H RL1 and ...H RLP1There is a setting aid for the potentiometers.• Connect the measuring device to the analog output (X2.9 (+

46 47NOTESetting AN1, SST and T0 independentlyWhen a bus module or Thyro-Tool Family are used, parameters AN1, SST and T0 can be set independently of

48 49• Set maxiumum load value (of U or P) at control end on potentiometer R202 SCALE SETPOINT.For ...H1When DIP switch S1.5 is at „ON“, the maximum

50 514.3.6 ADAPTING ANALOG OUTPUT (SCALE) (ONLY FOR ...H RL1 AND ...H RLP1)The scale of the analog output is adapted with potentiometer R204SCALE OUT

52 53conductor a>117°el.)- The signalling delays can be up to 15 secs. in operating mode VAR and up to 30 secs. in operating mode TAKT.- Convert

54 55Thyro-A 2ALoad with common star point and without neutral conductorFor Thyro-A 2A (with load in delta connection) a setting for load moni-toring

2 31. General 7 1.1 Type designations/Validity 7 1.2 Abbreviations 10 1.3 Special Features 10 1.4 Warranty 112. Safety

56 57Thyro-3ALoad with common star point and without neutral conductorLoad in delta connectionThyro-3ANO. OF PARALLEL LOAD RESISTORSILOAD NOM / ITYP

58 59Thyro 3ALoad with common star point with neutral conductor (1)Load with separate star point without neutral conductor (2)Load in open delta conne

60 61NOTEConnecting the control signalsThe following control signals are necessary for operating the devices:- Setpoint (terminal X2.4 or via bus opti

62 63FIG. 2 OPERATING ELEMENTSH 100 LED gn ONH 101 LED rt PULSE INHIBITH 250 LED rt LOAD FAULTH 350 LED gn Diagnosis/percent modu

64 655.4 CONNECTING PULSE INHIBITIONCertain errors (see page 24, Error and status messages) trigger pulseinhibition internally. Triggering of pulse in

66 675.8 USING THE ANALOG OUTPUT(only for ...H RL1 and ...H RLP1)• Switch off mains supply and secure against accidentally being switched back on.•

68 69Power controllers of the Thyro-A series can be operated convenientlywith the PC software Thyro-Tool Family and settings can be made. The prerequi

70 71All of these negative effects can be avoided or reduced to a minimumlevel by using the Thyro-Power Manager.The Thyro-Power Manager has a total of

72 737. CONNECTION DIAGRAMSFIG. 4 CONNECTION DIAGRAM THYRO-A 1A… H1FIG. 5 CONNECTION DIAGRAM THYRO-A 2A… H1

74 755..10 K+5V+Thyro-A1A ... H(F) RL11A ... H(F) RLP1MasterConfiguration S1.X22 1 2 3 4 5-7Sync. OutSync. In SYT-9X2 1 2 3 4 5 6 7 8 9 10Paramet

4 5Fig. 1 Setpoint inputs and effective setpoint 19Fig. 2 Operating elements 62Fig. 3 User surface THYRO-TOOL FAMILY 68Fig. 4 Connection

76 77FIG. 8 CONNECTION DIAGRAM THYRO-A 3A…H1FIG. 9 CONNECTION DIAGRAM THYRO-A 3A…H RL1, …H RLP1

78 79X2 1 2 3 4 5 6 7 8 9 10X1 1 2 X22 1 2 3 4 5 6 7System - InterfaceThyro-A... H(F) RL1... H(F) RLP1X3 1 2 3X11 1 224V AC or DC supplyconnections

80 81The devices delivered correspond to quality standard ISO 9001. Shouldyou experience any malfunctions or other problems, please contact ourtechnic

82 83• Check load of the output:• Check the load at the 5 V DC output. Minimum resistance: Rmin = 5 k.• Check all parallel load resistors for curre

84 85Mains frequencyAll types 47 Hz to 63 Hz;Max. frequency change 5% per half waveLoad typeohmic loadohmic load with Rwarm/Rcold ratio up to 6, peak

86 87 CONNECTION GROUNDING SCREW CONDUCTOR U1, V1, W1, CROSS SECTION U2, V2, W28 / 16 / 30 A lug / M4 lug / M4 max. 6 mm245 A* M 6 M 6

88 89Type overviewThyro-A 1A…H1, …H RL1, …H RLP1TYPE POWER [KW]DIMENSIONS IN MM / KG8 3.2 3.2 4 9 45 131 127 0.7 1016 3.7 6.4 8

90 9110. TYPE OVERVIEWTHYRO-A 1A (8 H, 16 H, 30 H)THYRO-A 1A (45 H, 60 H)THYRO-A 1A (100 H)THYRO-A 1A (130 H, 170 H)

92 93THYRO-A 1A (280 HF)THYRO-A 1A (350 HF)THYRO-A 1A (495 HF, 650 HF)THYRO-A 1A (1000 HF)             

94 95THYRO-A 1A (1400 HF, 1500 HF)THYRO-A 2A (8 H, 16 H, 30 H)THYRO-A 2A (45 H, 60 H)THYRO-A 2A (100 H)             

6 7CONTACTTECHNICAL QUERIESDo you have any technical queries regarding the subjects dealt with in these operating instructions?If so, please get in to

96 97THYRO-A 2A (130 H, 170 H)THYRO-A 2A (280 HF)THYRO-A 2A (350 HF)THYRO-A 2A (495 HF, 650 HF)       

98 99THYRO-A 2A (1000 HF)THYRO-A 2A (1400 HF, 1500 HF)THYRO-A 3A (8 H, 16 H, 30 H)             

100 101THYRO-A 3A (45 H, 60 H) THYRO-A 3A (100 H)

102 103THYRO-A 3A (130 H, 170 H)THYRO-A 3A (280 HF)THYRO-A 3A (350 HF)THYRO-A 3A (495 HF, 650 HF)            

104 105Order no. 8.000.006.763 Support for 35 mm snap-on assembly 16 A and 35 AOrder no. 8.000.010.791 Support for 35 mm snap-on assembly for 4

106 107The Thyro-A has the following approvals and conformities:• Quality standard in acc. with DIN EN ISO 9001• UL-approval, file No. E 135074, takin

108 109In DetailDEVICE APPLICATION CONDITIONSBuilt-in device (VDE0160) EN 50 178General requirements EN 60146-1-1Design, vertical installation

Specifications are subject to change without notice.© 2014 Advanced Energy Industries, Inc. All rights reserved. Advanced Energy® and Thyro-A are trad

8 9THYRO-A ...H1Thyristor power controller with integrated semiconductor fuse, systembus interface, synchronization option (in TAKT operating mode wit

10 111.2 ABBREVIATIONSAdvanced Energy Advanced Energy Industries GmbHAN1 Phase angle of the 1st half-waveSST Soft start timeSYT Synchro cycleT0 C

12 132. SAFETY2.1 IDENTIFICATION IN THE OPERATING INSTRUCTIONSIn these operating instructions, there are warnings before dangerous actions. These warn

14 15• The national and regional safety regulations are observed.• The personnel has access to the operating instructions and safety regulations at